How are planetary gear reducers manufactured by planetary reducer factory ?- Shanghai SGR Heavy Industry Machinery Co., Ltd.

Planetary gear reducer is a kind of equipment widely used in the industrial field. Its design and manufacturing process requires complex engineering and manufacturing as well as mechanical knowledge. However, many industrial factories and enterprises that need to use planetary gear reducers are more concerned about the manufacturing process of planetary gear reducers.

As a planetary gearbox manufacturer that has been deeply involved in the mechanical transmission industry for more than 10 years, SGR has its own planetary gear reducer factory, and SGR sells gear reducers as well as integrates the research and development and production of planetary gear reducers. In this article, I will describe the general steps of SGR's planetary reducer manufacturing.

(1) Design and planning of planetary gear reducer

This is the first step of manufacturing planetary gear reducers ,during the design and planning phase, our designers will design the planetary gear reducer based on the expected performance, application requirements and market demand of the gearbox. This may include selecting the appropriate material, calculating the gear ratio, determining the size and shape of the reducer, etc.

In this step, SGR engineers usually use the computer-aided design (CAD) models to map out each part of the planetary gear system,mainly include the sun gear, planet gears, ring gear, carrier, etc.) And before moving to production, SGR engineers run simulations to test the design's strength, efficiency, and durability.

(2) Raw materials procurement stage

This is the second step of manufacturing the planetary gear reducer, based on the design specifications, the planetary reducer factory will purchase the necessary raw materials. This may include various metals, such as magnetic strips (for making gears and other components) and plastics (for making housings or other non-metallic parts).

The raw materials of planetary gear reducers have a direct and important impact on their quality and performance. Choosing the right material can not only improve the working efficiency and load-bearing capacity of the reducer, but also significantly extend its service life and improve the reliability of the overall system.

The planetary gearbox factory SGR usually adopts 20CrMnTi to manufacture core components of a gear reducer such as planetary gears, sun gears and internal gear rings, because these materials are less likely to deform or break under high load conditions.

(3) Manufacturing stage

This is the third step of manufacturing the planetary gear reducer, at this step, all the raw materials will be cut and processed to fit the design of the planetary gear reducer. This may involve many complex industrial manufacturing processes such as casting, heat treatment, grinding and machining.

The reduction gearbox manufacturer SGR is equipped with advanced professional equipment, including four-axis linkage complex surface CNC grinding machines, vertical and horizontal machining centers, gear machine tools, CNC vertical turning centers and other general and special machinery. This ensures the quality of the planetary gear reducer manufacturing.

(4) Component assembly and installation

At this stage, professional workers will accurately assemble all the components together to form a complete planetary gear reducer. This usually requires precise manual operation and machine assistance.

When we are assembling the planetary gear reducers parts, notice that the sun gear is the central gear and typically connects to the input shaft.The multiple planet gears are evenly spaced around the sun gear and mounted on a carrier. These gears rotate around the sun gear.The outer gear (the ring) surrounds the planet gears and meshes with them, providing the output. Finally, the planet gears are held in place by a carrier, which is connected to the output shaft.

After these steps, a planetary gear reduce has been manufactured.

(5) Quality inspection

SGR has a professional geometric accuracy testing laboratory. After the planetary gear reducer is assembled, the planetary gear reducer will be quality inspected and tested to ensure that it meets all design specifications and performance requirements.

Inspection mainly includes visual inspection, functional test, durability test and geometric accuracy test.

(6) Packaging and transportation

Qualified planetary reducer products will be properly packaged to prevent damage during transportation and then shipped according to customer needs. SGR usually use wooden to package the planetary gear reducers to keep it in good quality.

This is the planetary gear reducer manufacturing step of the gearbox manufacturer SGR in china,well Each factory that produces planetary gear reducers has its own specific steps and processes. It is these interlocking steps that ensure that the planetary reducer factory can produce excellent planetary reducer products and promote the development of the machinery industry. (Author: SGR, Angie Zhang)

Email: export@sgr.com.cn

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