Double Enveloping Worm Gear Box

What is the load capacity of the double-enveloping worm gear box? Under what conditions can the best load effect be achieved?

The double-envelope worm gear box, as an important part of SGR's core transmission technology, has demonstrated significant advantages in load capacity, transmission efficiency and service life with its unique planar secondary envelope design. The in-depth research and development and application of this technology not only reflects SGR's profound heritage in the field of gear transmission, but also demonstrates its ability to keep up with industry development trends, especially in the directions of compactness, modularization, standardization, low vibration, and low noise. unremitting efforts and outstanding achievements.

The excellent performance of the double-enveloping worm gearbox in terms of load capacity is mainly due to its unique multi-tooth meshing characteristics of the worm and worm gear. Compared with traditional cylindrical worm gears, the design of the planar double-enveloping worm gear drive results in a larger contact area between the worm and the worm gear, thereby dispersing the load per unit area and significantly improving the load-bearing capacity. Specifically, the hardness of the worm gear teeth reaches HRC5862 and is made of high-performance alloy bronze material. This material not only has good wear resistance, but also can maintain the stability and durability of the structure under high load conditions. According to tests, compared with the cylindrical worm gear of the same specification, the load-bearing capacity of the double-enveloping worm gear is increased by 24 times, which means that under the same working conditions, it can withstand greater torque and axial load, providing various heavy-duty machinery. and precision equipment provide reliable transmission solutions.

To achieve the optimal load effect of the double-enveloping worm gear box, multiple factors need to be considered, including but not limited to:
Precise design parameters: SGR has a R&D team composed of Ph.D.s and senior engineers. With their profound theoretical foundation and rich practical experience, they can accurately calculate and optimize the design parameters of the gearbox according to the actual needs of customers, such as center The distance (100~710mm), speed ratio (i≥10) and output torque range (T2≤160,000Nm) ensure that the gearbox operates under optimal working conditions.

High-quality materials and manufacturing processes: Using high-performance alloy bronze as the worm gear material, combined with advanced CNC machine tool processing technology and the country's first toroidal worm and hob measuring instrument, ensures high-precision manufacturing of worm gears. In addition, precision testing with a three-dimensional measuring machine and rigorous testing with a gearbox power and efficiency testing system further ensures product quality and performance.

Modular and customized services: The modular design provided by SGR allows the gearbox to be flexibly configured according to the specific needs of customers. Whether it is a standard model or special customization, it can respond quickly. This flexibility not only improves production efficiency, but also ensures the best matching of the gearbox in different application scenarios, thereby maximizing its load capacity.

Optimized operating environment: Although the double-enveloping worm gear box itself has a high load capacity, a good operating environment is also crucial. This includes suitable operating temperature, stable power supply voltage, proper lubrication and regular maintenance. The professional technical service team provided by SGR can provide customers with comprehensive installation guidance, debugging services and subsequent maintenance suggestions to ensure that the gearbox operates in the best condition.

Advanced transmission technology: The new motor and gearbox transmission technology pioneered by SGR Company reduces energy loss and improves transmission efficiency by optimizing the transmission path, allowing the gearbox to remain stable and noiseless even when operating at full load, further improving load capacity and stability.

As an SGS-certified industrial gearbox manufacturer, SGR not only has the above-mentioned technical advantages, but also has established a complete R&D, production, and technical service system. The company's laboratory is equipped with advanced testing equipment in the industry to ensure that every gearbox leaving the factory has undergone strict quality testing. In addition, SGR Company also cooperates with relevant universities to conduct systematic research from design, technology to production assembly and test methods, and continuously promotes technological innovation and industrial upgrading.

In terms of customer service, SGR promises that all gearboxes and motors have a one-year warranty and provide full life cycle technical support and services. Whether it is pre-sales consultation, solution design, or after-sales maintenance and technical support, SGR can provide quick response and professional solutions to ensure customer satisfaction.