How to choose the right gear reducer for your project?- Shanghai SGR Heavy Industry Machinery Co., Ltd.

Gear reducers are the joints in the machine world. Without the operation of gear reducers, everything will come to a standstill. The precise, quiet and reliable operation of gear reducers is not only a simple mechanical movement, but also contains countless innovative potentials! In the mechanical transmission industry, gear reducers are widely used in manufacturing, mining, agriculture, food processing, pharmaceutical manufacturing, energy construction, logistics and warehousing and other industries. Behind the small gear reducers, there is a vast world with great potential.

There are generally two reasons why users choose gear reducers: one is to improve the working efficiency of the equipment and ensure the smooth progress of production; the other is to save costs. So, based on these reasons, how can you accurately choose the right gear reducer for your project?

In this article, SGR combines more than 10 years of experience in the research and development and production of gear reducers to summarize the following 3 gear reducer selection tips.

(1) Select a gear reducer that meets/exceeds market standards

Like other products, gear reducer products also have their own industry standards, which usually cover the design parameters, material selection, processing accuracy, manufacturing process, quality control and other dimensions of gear reducers.

Selecting a gear reducer that meets or exceeds market standards depends on several key factors, including torque requirements, efficiency, durability, and application-specific considerations.

Following these standards, gear reducer manufacturers can manufacture high-quality planetary gear reducers and other gear reducers that meet industry requirements. When you select and use gear reducers, you should also pay attention to these standards to ensure the safe and reliable operation of the equipment. This is the most basic skill when selecting gear reducers!

Besides,when you select a gear reducer, you should determine the required torque, right ratio based on input and output speeds,load capacity and operating environment, and then directly ask whether the gear reducer manufacturer can meet your requirements.

The market standards of gear reducers include ISO, AGMA, or DIN standards.For example, the planetary reducer factory SGR has passed the ISO9001 management system certification, and the gear reducer series products that SGR manufactures meet or even exceed the industry standards. The quality, performance and safety of SGR's gear reducer products are guaranteed.

(2) Pay attention to the materials and manufacturing process of gear reducers

The manufacturing materials and processes of gear reducers also have a crucial impact on their quality and performance. High-quality materials and advanced manufacturing processes can significantly improve the reliability, efficiency and service life of gear reducers. When choosing, you should also pay attention to the materials and manufacturing processes of gear reducers.

The main components of the gear reducer include gears, shafts, housings, bearings, etc. Each component needs to be made of suitable materials to ensure its performance. Excellent gear materials generally include 42CrMo (4140), 20CrMnTi, shaft materials generally include 40Cr, 42CrMo, etc., and processing techniques include hobbing, quenching, etc.

For example, the gears of SGR’s N series planetary gear reducer are made of 20CrMnTi carburized and quenched before grinding. They have the advantages of multi-tooth load diversion, smooth and reliable operation, and high mechanical efficiency, which fully conforms to high-quality gear materials and manufacturing processes.

(3) Choose a gear reducer manufacturer with good reputation and brand

The reputation and brand image of the gear reducer is also an important selection criterion. The reputation and brand image can reflect the quality of the gear reducer to a certain extent. Therefore, when choosing, you may wish to understand the reputation and brand image of the reducer manufacturer through various channels.

As an enterprise focusing on the research, development, production and sales of reducer series products, the gearbox manufacturer SGR is a Shanghai high-tech enterprise. It has been selected into the list of Shanghai's "specialized, sophisticated, unique and innovative" enterprises, and many of its products have been recognized as high-tech achievement transformation projects. It is surely a gear reducer manufacturer with a well-deserved reputation and good brand.

In addition, the reduction gearbox manufacturer SGR has been in the field of gear reducers for more than 15 years, and its products have been sold to more than 29 countries in Asia, Europe, the Middle East, South America and North America and has received much praise.

Reference:

https://www.directindustry.com/industrial-manufacturer/gear-reducer-60934.html

Email: export@sgr.com.cn

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