Cylindrical Worm Gear Reducer Manufacturers

Considering that low vibration and low noise are important trends in modern industrial equipment, what measures has the company taken to meet these standards in the design and manufacture of Cylindrical Worm Gear Reducer?

1. Optimize design and control the source
Shanghai SGR Heavy Industry Machinery Co., Ltd. has a research and development team composed of doctors and senior engineers. They have profound professional knowledge and rich practical experience, and can deeply understand the vibration and noise generation mechanism of cylindrical worm reducers. In the design stage of the reducer, the team fully considered the needs of low vibration and low noise, and controlled the generation of vibration and noise from the source through optimized design.

Specifically, the team conducted in-depth research on the tooth design of the worm and worm gear, the adjustment of the meshing clearance, the selection of bearings, and the selection of lubrication methods. Through precise calculation and optimized design, the meshing of the worm and worm gear is smoother, reducing the vibration and noise caused by poor meshing. At the same time, the meshing clearance is reasonably adjusted to ensure that the reducer can maintain a stable meshing state during operation, further reducing vibration and noise.

2. Use of advanced manufacturing technology
During the manufacturing process, Shanghai SGR Heavy Industry Machinery Co., Ltd. uses advanced manufacturing technology and equipment to ensure the quality and performance of the reducer. For example, the company has introduced high-precision processing equipment such as CNC machine tools, which can realize the precision processing of key components such as worms and worm wheels, and improve the processing accuracy and surface quality of components. This not only helps to improve the overall performance of the reducer, but also effectively reduces the vibration and noise caused by insufficient processing accuracy of components.

The company also pays attention to the selection of materials and the optimization of heat treatment processes. By selecting high-strength and high-wear-resistant materials, as well as reasonable heat treatment processes, the hardness and wear resistance of components are improved, thereby extending the service life of the reducer and reducing the vibration and noise caused by wear.

3. Application of tooth profile modification technology
In order to further reduce the vibration and noise of Cylindrical Worm Gear Reducer, the company also applied tooth profile modification technology. Tooth profile modification refers to the micro-modification of the tooth profile of the gear to improve the meshing state of the gear and reduce the meshing impact and vibration. Through tooth profile modification, the meshing of gears can be made smoother, reducing the noise and vibration caused by poor meshing.

The company's R&D team has accumulated rich experience in tooth profile modification, and can select appropriate modification methods and parameters according to the specific use conditions and requirements of the reducer to achieve the best noise reduction effect.

4. Optimize the lubrication system
The lubrication system is an important part of the cylindrical worm reducer and has an important impact on the performance and noise level of the reducer. During the design and manufacturing process, the company focuses on optimizing the lubrication system to ensure that the reducer can be fully lubricated and cooled.

The company uses high-performance lubricating oils and greases, as well as reasonable lubrication methods and lubrication amounts. By optimizing the lubrication system, not only can the friction and wear inside the reducer be reduced, the vibration and noise caused by friction be reduced, but also the heat dissipation performance of the reducer can be improved, ensuring that the reducer can maintain a stable temperature during long-term operation.

5. Strict quality control and testing
During the manufacturing process of Cylindrical Worm Gear Reducer, the company also pays attention to quality control and testing. The company has established a complete quality management system to monitor and test the manufacturing process of the reducer throughout the process. At the same time, the company is also equipped with advanced testing equipment, such as the gearbox power efficiency test system, which can comprehensively test the performance of the reducer.

Through strict quality control and testing, the company can ensure that each cylindrical worm reducer meets the design requirements and has the characteristics of low vibration and low noise.